A couple of initial suggestions come to mind:
Re-loading the root filesystem image to the flash memory. If the load
fails, it may still produce some kind of diagnostic messages that reveal
the source of the problem.
Loading and booting from an initrd may allow you to run some userspace
diagnostics on your flash memory. I haven't used a TS-7200, but I think
most/all TS boards have a an option to run from an initrd image that TS
composes and distributes.
--- rod.
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